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Showing posts with label automation solutions. Show all posts
Showing posts with label automation solutions. Show all posts

An Automation Era v2.0

 



Well it all began in the late 60’s when Mr Dick Morley known as the " Fathers" of Programmable of Logic Controller [PLC] had a concept which would replace relay logic with some sort of a computer .That idea that struck since then change the course of not jut the automotive industry but has brought up an industrial revolution of its kind.The chatters of the relay have long been moved from the Electro- mechanical sequencing and from pneumatic  and Hydraulic P&ID control to simple Zero’s(0) and One’s (1) .

The world and the industry has since changed a lot but the one thing common the ‘Data’ has been following the law of conservation of energy i.e. , in my context the data can eventually nether be created or if not intended it be destroyed ,it can be transformed from one form to another for best results . The ‘Data’ since then has been transformed just from parameterize and reporting to more value value based propositions for ROI and Business Intelligence .

The Era of Artificial Intelligence is in its mid and since its inception in late 70’s have gone in for tremendous reforms ., we are now in a era were we are in a IT based Automation solution ; by that I mean the office and the field is seamlessly integrated and communicated across the continents just like what we did across the plant in the early days . The controllers are fast , strong , and versatile to handle complex process and deliver predicted model based results to save on time and money . With all this advancements the software didn't lack and have quickly moved from that old black screen with tons of instructions to module based Function Block .All his has started to move to move the automation a level up . With all this enhancement the productivity has greatly increased in a value based preposition , and programming the logic controller to with higher level languages ; thus bridge the gap which  IT engineer and the automation engineer had since years . Raw data processing transmitting was a challenge in it self , controllers are now equipped with Web servers and FTP with direct ERP data table mapped thus simplifying and pacing the project need to the best extend .

Our new normal is driving client-demand to automate processes that eliminate repetitive, monotonous tasks and augment humans to produce super-human results more rapidly. To meet this demand,  automation turbocharging with artificial intelligence (AI) to enable enterprises to automate a broader set of tasks,which we declare to be Automation 2.0.

 AI-powered automation is defined as a continuous closed-loop automation process where data patterns are discovered and analyzed, such that decisions on insights from the data can be translated into automated actions, with AI providing proactive optimizations during each stage of the process. AI-powered automation uses actionable intelligence to deliver IT and business operations with speed, lower cost, and improved user experience. The next section examines these four stages, illustrating how AI is transforming at each of these stages.

We at Softcon , have been in the automation industry since late 90’s have experienced this wonderful journey and are committed to enhancing with proven solutions for the global IT based Automation market .

Automation Solutions and Instrumentality Modernization

 Now-a-days one can notice vary of automation system manufacturers giving automation solutions from getting down to end. Agreeing to this belief, “automation solutions embrace PLCs, automation controllers, human machine interface (HMIs), distributed I/Os, communication and management networks, power monitors, variable frequency drives, servo system, sensors and instrumentation like flow meters, transmitters, etc. Even new laptop (Windows) based code area unit getable for varied functions of automation like vogue and configuration, observation and dominant SCADA, info management, production management, quality management and quality and compliance. The companies need to offer complete vary of merchandise and solutions covering the full electrical and automation wants of any F&B plant. This includes solutions for technique and packaging areas like technique instruments, automation systems, HMI, DCS, fail safe systems, MES–Simatic IT, automation solutions for breweries, dairy, sugar, etc, solutions for filling & packing lines, low voltage switchgear, AC/DC drives and hearth detection systems. For the utility/electrical area, there area unit HV solutions for power transmission, MV drives and motors, casing for motors, solutions for switch yard and sub-station.


F&B legislation does not permit any compromise. the most focus is to protect the client and his interest, whereas giving consistent vogue. Hence, consistent high quality along-with complete transparency of the tactic is of nice importance throughout this business.

 

Automation solutions can promote a stronger understanding of production and business processes in addition to creating certain quality through precisely made public recipes. This ensures that consistent quality is formed and predefined parameters area unit strictly determined.“As risks and costs associated with food quality and safety have up dramatically, whereas automating associate F&B plant one ought to guarantee all operations area unit up to speed and in compliance with the business rules and standards . this wants the automation system provider implement reliable management and safety system that fits GMP, HACCP, ISO, and different quality and safety standards. This includes automation hardware vogue, code development as per standards.