An Automation Era v2.0

 

Well it all began in the late 60’s when Mr Dick Morley known as the " Fathers" of Programmable of Logic Controller [PLC] had a concept which would replace relay logic with some sort of a computer .That idea that struck since then change the course of not jut the automotive industry but has brought up an industrial revolution of its kind.The chatters of the relay have long been moved from the Electro- mechanical sequencing and from pneumatic  and Hydraulic P&ID control to simple Zero’s(0) and One’s (1) .

The world and the industry has since changed a lot but the one thing common the ‘Data’ has been following the law of conservation of energy i.e. , in my context the data can eventually nether be created or if not intended it be destroyed ,it can be transformed from one form to another for best results . The ‘Data’ since then has been transformed just from parameterize and reporting to more value value based propositions for ROI and Business Intelligence .

The Era of Artificial Intelligence is in its mid and since its inception in late 70’s have gone in for tremendous reforms ., we are now in a era were we are in a IT based Automation solution ; by that I mean the office and the field is seamlessly integrated and communicated across the continents just like what we did across the plant in the early days . The controllers are fast , strong , and versatile to handle complex process and deliver predicted model based results to save on time and money . With all this advancements the software didn't lack and have quickly moved from that old black screen with tons of instructions to module based Function Block .All his has started to move to move the automation a level up . With all this enhancement the productivity has greatly increased in a value based preposition , and programming the logic controller to with higher level languages ; thus bridge the gap which  IT engineer and the automation engineer had since years . Raw data processing transmitting was a challenge in it self , controllers are now equipped with Web servers and FTP with direct ERP data table mapped thus simplifying and pacing the project need to the best extend .

Our new normal is driving client-demand to automate processes that eliminate repetitive, monotonous tasks and augment humans to produce super-human results more rapidly. To meet this demand,  automation turbocharging with artificial intelligence (AI) to enable enterprises to automate a broader set of tasks,which we declare to be Automation 2.0.

 AI-powered automation is defined as a continuous closed-loop automation process where data patterns are discovered and analyzed, such that decisions on insights from the data can be translated into automated actions, with AI providing proactive optimizations during each stage of the process. AI-powered automation uses actionable intelligence to deliver IT and business operations with speed, lower cost, and improved user experience. The next section examines these four stages, illustrating how AI is transforming at each of these stages.

We at Softcon , have been in the automation industry since late 90’s have experienced this wonderful journey and are committed to enhancing with proven solutions for the global IT based Automation market .

Automation Technology Roadmap to Industry is Easier!

 

 

This sounds slightly abstract. During this case the advanced automation technology could be a whole manufactory that during a ton of cases is quite one kilometer long.

 

But why would you prefer to simulate a full steel plant? Well, as a result of a manufactory prices up to a pair of billion Rupees and you'll be able to lose an enormous quantity of cash once the beginning of such a plant is delayed or it's not operating right. During this case simulation will facilitate to scale back the danger.

 

Here the main focus is on the automation instrumentation. The simulation ensures that the automation programs together with the sensors and actors run swimmingly right from the start. Simply Associate in nursing impression: one manufactory consists of nineteen, 000 input and output signals that are controlled by PLCs and alternative automation instrumentation.

 

The whole automation instrumentation industry is build up during a take a look at center to program and simulate the entire automation system like controllers and therefore the HMI (Human Machine Interface).

 

As well it's wont to train the operators and maintenance individuals. The simulation and coaching takes between 3 to 6 months. SOFTCON supported the build of steel plants within the last few years and gained a close understanding of the desired tasks.
The benefits SOFTCON were able to come through along with their client are:

• High software package quality right from the start (these are for instance the PLC programs)
  
•  Reduction of your time throughout the vital start-up section
  
•  Short authorization time and quick ramp-up
  

 

SOFTCON is endlessly exploring the most recent technology as per market demand time to time and developing experience through their international expertise in process plants, oil & gas automation industry and Food And Beverages Sector with  extremely masterly workers and world leader partners to support customers to require advantage of such developments.

 

SOFTCON, being associate coming organization aims to attain the goals and objectives with its ability to alter with time and therefore the determination to perpetually explore and meet client necessities. Our Company and team area unit driven by such a vision altogether its growth plans.

 

Visit our site for more Information : https://softcon.net.in/ or Call Us.
 
 

 

Automation + Digital Transformation - A Key to Business Success

                         

Automation is a process of using computers to control machinery and industrial processes of an organization. Automation generally reduces the use of the power of humans as well as machines. Automation is playing the best role in increasing income as it saves time to help a person to do multiple things with complete ease and comfort. There are many things and factors involved in automation. Chemical process can also be made automated. Some tools are involved in Industrial Automation In India. 

They are listed as follows: 

• ANN - Artificial neural network 
  
• DCS - Distributed Control System
  
• HMI - Human Machine Interface 
  
• LIMS - Laboratory Information Management System
  
• MES - Manufacturing Execution System
  
• PAC - Programmable Automation Controller 
  
• SCADA - Supervisory Control and Data Acquisition
  
• PLC - Programmable Logic Controller 

On the other is Digital Transformation means  is the practice of using technology to radically change your business to pursue new revenue streams and business models and to avoid disruption.

Digital transformation involves more than simply moving everything to the cloud and adopting a variety of digital processes. 

Tools used by Digital Transformation:

• Collaborative Suites
• Communication Tools
• New Generation Intranet Platforms
• CRM Tools
• CMS Tools
• Cloud Storage
• Project Management Tools
• Recruitment Management Tools
• Digital Accounting Tools
• Payroll Management Tools

Digitalization often starts with Automation, and migrating your data from paper copies to a digital system is one of the first steps.. Once paperless, and with your data easily accessible, you’re closing in on our model of an agile transformation.

Currently, the available technology for automation still requires human interaction or supervision, so there’s no need to panic about job loss. On the other hand, innovation breeds its own set of needs that will create new jobs. 100 years ago, social media didn’t exist, so there wasn’t a need for a social media manager like there is today. In the same vein, we can’t anticipate the jobs of the future because we’re not there yet. Going back to the point of fear of how automation performs, it’s always said that machines don’t err, humans do. If the programs and processes are properly set up, automation will actually reduce the margin of error and increase efficiency, without a doubt. 

Automation is one of the most common goals of digital transformation. The biggest benefit of leveraging automation to digitally transform is that when the time comes to grow the business, automation allows for a more seamless transition into the new business model size, with fewer resources. Digital transformation is a surefire way to ensure that your business can not just survive but thrive during the next decade.

We at Softcon Systems having more than 15 years of experience in Industrial Process Automation will help your business to grow innovatively. Contact Us for more details.

Automation Solutions and Instrumentality Modernization

 Now-a-days one can notice vary of automation system manufacturers giving automation solutions from getting down to end. Agreeing to this belief, “automation solutions embrace PLCs, automation controllers, human machine interface (HMIs), distributed I/Os, communication and management networks, power monitors, variable frequency drives, servo system, sensors and instrumentation like flow meters, transmitters, etc. Even new laptop (Windows) based code area unit getable for varied functions of automation like vogue and configuration, observation and dominant SCADA, info management, production management, quality management and quality and compliance. The companies need to offer complete vary of merchandise and solutions covering the full electrical and automation wants of any F&B plant. This includes solutions for technique and packaging areas like technique instruments, automation systems, HMI, DCS, fail safe systems, MES–Simatic IT, automation solutions for breweries, dairy, sugar, etc, solutions for filling & packing lines, low voltage switchgear, AC/DC drives and hearth detection systems. For the utility/electrical area, there area unit HV solutions for power transmission, MV drives and motors, casing for motors, solutions for switch yard and sub-station.

F&B legislation does not permit any compromise. the most focus is to protect the client and his interest, whereas giving consistent vogue. Hence, consistent high quality along-with complete transparency of the tactic is of nice importance throughout this business.

 

Automation solutions can promote a stronger understanding of production and business processes in addition to creating certain quality through precisely made public recipes. This ensures that consistent quality is formed and predefined parameters area unit strictly determined.“As risks and costs associated with food quality and safety have up dramatically, whereas automating associate F&B plant one ought to guarantee all operations area unit up to speed and in compliance with the business rules and standards . this wants the automation system provider implement reliable management and safety system that fits GMP, HACCP, ISO, and different quality and safety standards. This includes automation hardware vogue, code development as per standards.